Steam boiler corrugated furnace pipe

Steam boiler corrugated furnace pipe
Steam boiler corrugated furnace pipe
Boiler Corrugated furnace provides more strength and flexibility than plain type. Using corrugated furnace is increased boilers life. Generally, plain type furnace uses for low pressure equipment.Corrugated type furnace uses for high pressure equipment for long term usage

The Steam Boiler Corrugated Furnace Pipe is an essential component of modern steam boiler systems, designed to optimize heat transfer, accommodate thermal expansion, and ensure high durability under extreme operating conditions. With its corrugated design, it enhances the efficiency and lifespan of boilers while meeting the demanding requirements of industrial, commercial, and marine applications.

Corrugated furnace

Specifications

ParameterDetail
Production Length  1800mm - 6000mm
Diameter of Workpiece650mm - 2000mm
Depth of Corrugation38mm - 45mm
Sheet Thickness8mm - 24mm
Pitch of CorrugationAdjustable
MaterialQ235R,Q345R,SA516GR70, P355
ComplianceMeets ASME, EN, and ISO standards

The corrugated furnace inspection

 

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Applications

  1. Industrial Steam Boilers

    • Used in manufacturing plants, food processing, and chemical industries for efficient heat transfer.

  2. Power Generation Boilers

    • Key component in boilers for thermal power plants, ensuring reliable energy production.

  3. Marine Boilers

    • Installed in ships and submarines for propulsion and auxiliary systems.

  4. Commercial Steam Boilers

    • Commonly used in laundries, textile mills, and hospitality industries.


Advantages

  1. Enhanced Heat Transfer Efficiency

    • The corrugated surface significantly improves thermal conductivity, reducing energy consumption and operational costs.

  2. Flexibility Under Thermal Stress

    • The corrugations allow the pipe to handle thermal expansion and contraction without cracking or deformation.

  3. Customizable Design

    • Adjustable corrugation pitch and wide size range make it adaptable to various boiler configurations.

  4. Durability and Longevity

    • Manufactured from robust materials with precise engineering to ensure long-term reliability under high-pressure conditions.

  5. Energy and Cost Efficiency

    • Maximizes boiler efficiency by optimizing heat transfer, resulting in reduced fuel consumption and operational costs.


Manufacturing Process

  1. Material Selection

    • High-quality steel sheets are selected based on the desired thickness and temperature resistance.

  2. Corrugation Formation

    • The workpiece is processed through advanced corrugation machines to achieve the required depth and pitch.

  3. Heat Treatment

    • Heat treatment is applied to enhance the material’s strength and resistance to high temperatures and pressures.

  4. Quality Assurance

    • Each pipe undergoes rigorous testing, including dimensional accuracy, pressure tolerance, and thermal resistance checks.



Pricing Table

Pipe Size (Diameter)ThicknessLengthPrice per Unit (USD)
650mm8mm1800mm$450 - $550
1000mm12mm3000mm$800 - $1000
1500mm20mm4000mm$1200 - $1500
2000mm24mm6000mm$2000 - $2500

Note: Prices vary based on material and customization requirements.

The Steam Boiler Corrugated Furnace Pipe is an essential solution for improving heat transfer, enhancing efficiency, and ensuring durability in steam boilers. With customizable options, robust construction, and superior performance, it’s a must-have for industrial, commercial, and marine applications.

Contact us today for a quote or to discuss your specific requirements. Let us help you find the ideal corrugated furnace pipe solution for your steam boiler needs!


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