The Steam Boiler Corrugated Furnace Pipe is an essential component of modern steam boiler systems, designed to optimize heat transfer, accommodate thermal expansion, and ensure high durability under extreme operating conditions. With its corrugated design, it enhances the efficiency and lifespan of boilers while meeting the demanding requirements of industrial, commercial, and marine applications.
Corrugated furnace
Specifications
Parameter | Detail |
---|---|
Production Length | 1800mm - 6000mm |
Diameter of Workpiece | 650mm - 2000mm |
Depth of Corrugation | 38mm - 45mm |
Sheet Thickness | 8mm - 24mm |
Pitch of Corrugation | Adjustable |
Material | Q235R,Q345R,SA516GR70, P355 |
Compliance | Meets ASME, EN, and ISO standards |
The corrugated furnace inspection
Loading into the container
Applications
Industrial Steam Boilers
Used in manufacturing plants, food processing, and chemical industries for efficient heat transfer.
Power Generation Boilers
Key component in boilers for thermal power plants, ensuring reliable energy production.
Marine Boilers
Installed in ships and submarines for propulsion and auxiliary systems.
Commercial Steam Boilers
Commonly used in laundries, textile mills, and hospitality industries.
Advantages
Enhanced Heat Transfer Efficiency
The corrugated surface significantly improves thermal conductivity, reducing energy consumption and operational costs.
Flexibility Under Thermal Stress
The corrugations allow the pipe to handle thermal expansion and contraction without cracking or deformation.
Customizable Design
Adjustable corrugation pitch and wide size range make it adaptable to various boiler configurations.
Durability and Longevity
Manufactured from robust materials with precise engineering to ensure long-term reliability under high-pressure conditions.
Energy and Cost Efficiency
Maximizes boiler efficiency by optimizing heat transfer, resulting in reduced fuel consumption and operational costs.
Manufacturing Process
Material Selection
High-quality steel sheets are selected based on the desired thickness and temperature resistance.
Corrugation Formation
The workpiece is processed through advanced corrugation machines to achieve the required depth and pitch.
Heat Treatment
Heat treatment is applied to enhance the material’s strength and resistance to high temperatures and pressures.
Quality Assurance
Each pipe undergoes rigorous testing, including dimensional accuracy, pressure tolerance, and thermal resistance checks.
Pricing Table
Pipe Size (Diameter) | Thickness | Length | Price per Unit (USD) |
---|---|---|---|
650mm | 8mm | 1800mm | $450 - $550 |
1000mm | 12mm | 3000mm | $800 - $1000 |
1500mm | 20mm | 4000mm | $1200 - $1500 |
2000mm | 24mm | 6000mm | $2000 - $2500 |
Note: Prices vary based on material and customization requirements.
The Steam Boiler Corrugated Furnace Pipe is an essential solution for improving heat transfer, enhancing efficiency, and ensuring durability in steam boilers. With customizable options, robust construction, and superior performance, it’s a must-have for industrial, commercial, and marine applications.
Contact us today for a quote or to discuss your specific requirements. Let us help you find the ideal corrugated furnace pipe solution for your steam boiler needs!